Why Manufacturing Companies Should Deploy Digital Factory Systems

The digital factory management system is a comprehensive, systematic project that affects the entire enterprise and its supply chain ecosystem.The interconnection, system integration, data information fusion and product life cycle integration that the digital factory system needs to achieve connects all aspects of people, equipment, products, and environmental elements. Digital, data, and information are everywhere, and decisions and actions are distributed to enterprises.employees at all levels.

1. What are the advantages of the digital factory system to the manufacturing industry

1. Pre-planning and flexible production

Using digital factory technology, the entire enterprise can pre-plan the factory layout, product production level and capacity at the beginning of the design, helping the enterprise to carry outEvaluation and inspection.

2. Shorten time to market and improve product competitiveness

The digital factory system can quickly and easily carry out virtualized simulation design of new products according to changes in market demand, which speeds up the design and formation of new products.schedule.

3. Save resources, reduce costs, and improve capital efficiency

Conveniently carry out virtual design and verification of products through digital factory technology, which minimizes the production and modification of physical prototypes, thereby effectively reducingWaste of resources, reduce product development costs.

4. Improve product quality

Using digital factory technology, it is possible to strictly control and make overall arrangements for product design, product raw materials, production processes, etc., reducing the gap between design and production.Therefore, it can improve the uniformity of product data, facilitate quality planning, and improve the quality level.

2. What are the key technologies of the digital factory

1. Digital modeling technology

The manufacturing system usually studied is a nonlinear discretization system, which requires the establishment of product models, resource models, manufacturing equipment, materials, energy, fixtures, production personneland manufacturing environment, process model process rules, manufacturing routes, etc., as well as the restrictions and constraints of the production management model system.

2. Virtual reality technology

Text information is difficult to meet the needs of the manufacturing industry. With the development of 3D modeling technology, 3D solid modeling technology has been widely used.The immersive virtual reality technology enables users to experience the design process and manufacturing process of the product, and makes the simulated bystander an integral part of the virtual environment.

3.Optimize simulation technology

Simulation optimization is the core value of the digital factory. According to the established digital model and the simulation results and various prediction data given by the simulation system, the digital analysis is carried out.Various problems and potential optimization solutions that may arise in the factory, thereby optimizing the product design and production process.

4. Application of production technology

The digital factory provides a complete set of product design, process development and production processes through modeling and simulation, but as a need for production automation, the digital factoryThe system requires that it can provide various equipment control programs that can be directly applied to actual production, as well as various processes and report files that are required for production.