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Perfect test of coil in wireless charging system with LCR meter
2022-04-23 04:46:00 【Agitek99】
New functions are constantly added to intelligent terminals , Battery life has become one of the most headache problems for users . Compared with portable power supply and cable power supply , Wireless charging technology has received great attention because of its convenience and versatility , So as to become one of the best solutions in the market . As one of the most popular applications of wireless charging technology , Wireless device due to long operation time , Therefore, it is necessary to provide better charging performance .
This guide is for Keysight E4980A/AL precision LCR Table how to characterize the most commonly used components in wireless charging system —— The coil is described .
chart 1. E4980A precision LCR surface
Coil of wireless charging system
There is more than one wireless charging standard in use today , But they have one thing in common , Generally, coils are used ( Or coil based resonators ) To generate electromagnetic fields , And energy transmission . A typical wireless charging system consists of two parts : Transmitting unit and receiving unit , Power and energy can be transmitted through inductive coupling , Between transmitter and receiver ( chart 2). Usually , The transmitting coil and the driving circuit are installed on the charging base , The receiving coil and related circuits are placed in the device that needs to be charged , Such as smart phones . Power transmission efficiency is the key index of wireless charging system . This indicator is affected by many factors , For example, the distance between coils , Inductance parasitic , How the coils are arranged, etc . For a single coil , in the majority of cases , Minimum loss is required in the design stage ( low DCR) And parasitism ( high Q). Typical test parameters of transmitter and receiver coils are Ls( Series inductance ),Rs( Series resistance ) and DCR( DC resistance ). be based on WPC The standard coil test frequency is usually lower than 1MHz.
E4980A/AL precision LCR The watch is up to 2 MHz Standard solutions for the measurement industry of components . Because of its high accuracy and repeatable measurement 、 Wide impedance range and high measurement speed are widely favored by the component manufacturing market .
chart 2. Wireless charging system
High precision standard DCR measurement
Transmitter coil and receiver coil DC resistance will directly affect the resistance loss of energy transmission , Therefore, low DCR( Usually as low as milliohm ) To ensure high power transmission efficiency .
DCR ( DC resistance ) The measurement is E4980A/AL precision LCR The standard function of the meter . E4980A/AL It can measure very accurately as low as milliohm DCR value . meanwhile , E4980A/AL Low contact resistance support fixture , Such as 16047E And fixture compensation function . If the coil DCR yes 100 Milliohm ,E4980A/AL Of DCR The accuracy can be as high as 5%, It means that the true value is about 95 Milliohm to 105 Between milliohms . This accuracy is very high , Because based on the automatic balance bridge method LCR The meter measures low DCR Is very difficult .
Wide impedance range is used to measure inductance and stable small impedance ESR
The inductance of the transmitter and receiver coils is usually in the micro range μH Range , The test is carried out in the frequency range of tens of kHz . therefore , The impedance ranges from a few milliohms to a few ohms .E4980A/AL LCR The meter has excellent performance in a wide impedance range , stay 4 Milliohm to 100 Between milliohms 10% within The accuracy of the ( chart 2), It is especially suitable for the measurement of coils in wireless charging system .
Equivalent series resistance of inductance (ESR) It also needs to be small and stable , To meet the requirements of low power consumption . E4980A/AL by ESR Measurement provides excellent measurement stability ( chart 3).
frequency Hertz
chart 2. 10% Impedance measurement accuracy range ( test signal 1Vrms,MED Pattern , cable 0 rice )
chart 3. Low impedance evaluation (E4980A, 1 Milliohm 100K Hertz )
Fast measurement , Improve product yield
The main concern of the manufacturing industry is to increase production , Reduce the cost of testing .E4980A/AL It has the function of fast measurement , It improves the measurement efficiency of design and manufacturing .E4980A The measurement speed of is as follows :
- short (SHORT) In mode ,1 Megahertz per point 5.6 millisecond
- in (MED) In mode ,1 Megahertz per point 88 millisecond
- Long (LONG) In mode ,1 Megahertz per point 220 millisecond
A large number of test fixtures meet the test requirements
E4980A/AL LCR The watch can be matched with more than 20 kinds of fixtures , To meet from materials to SMD Various evaluation requirements for components .16047 Series lead-in fixture is used to measure low DCR and ESR The best fixture for lead-in coil . Besides ,E4980A/AL The built-in compensation function minimizes the impact of the test fixture
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